Everything you need to know about making cement from different type.
[ad_1]Those steps (along with follow-up reactions to restore the acid or other chemicals to a usable state) obviously add up in terms of cost and energy use. Tallying up the energy to do all this using common techniques, the researchers found that you need to use a little more than double the energy of traditional production from limestone.
The interesting thing is that, according to thermodynamics, the chemical conversion of basalt minerals to calcium oxide only requires around half as much as the conversion from limestone. The problem is that our techniques to facilitate that chemical conversion are quite inefficient, so we don’t get anywhere near what is theoretically possible.
Better options?
The researchers note that there are at least some known lab techniques that could greatly improve our efficiency if they can be applied at scale, but even if we’re stuck with doubled energy usage, producing Portland cement from basalt would significantly reduce CO2 emissions. That’s because the direct liberation of CO2 from limestone is eliminated and because the whole process can run on electricity.
Assuming you use electricity from a fossil-fuel-dominated grid, they estimate that emissions would be cut by almost 30 percent. Using clean electricity would eliminate most of the remaining emissions.
The trade-off, obviously, would be cost, which generally wins out over the sustainability of a livable environment.
But there is another interesting aspect to this idea: The other components of the basalt also have value. Iron, magnesium, and aluminum could also be separated and recovered, and leftover silicate material can serve as the additive for Portland cement instead of something like coal ash. So if these things were done together, the process could become more economically feasible.
That’s a lot of ifs and buts, but this relatively simple analysis can at least point to what would have to happen to make this viable. And given that cement is one of the tougher nuts to crack in the struggle to reduce global greenhouse gas emissions, concrete solutions are welcome.
Communications Sustainability, 2026. DOI: 10.1038/s44458-026-00056-4 (About DOIs).
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Frequently Asked Questions
It eliminates the direct liberation of CO2 from limestone, and the whole process can run on electricity — cutting emissions by almost 30% even on a fossil-fuel grid, and most of the rest with clean electricity.
Current techniques need a little more than double the energy of traditional limestone production — though thermodynamics says basalt-to-calcium-oxide conversion theoretically needs only half the energy of limestone; our techniques are just inefficient.
Iron, magnesium, and aluminum could be separated and recovered, and leftover silicate material can serve as the Portland cement additive instead of coal ash.
Cost — which generally wins out over sustainability, though known lab techniques could greatly improve efficiency at scale.
